News & Activities
Baumann Druck invests in
InlineCutoff Control dynamic

High speed delivery at short lead times is just one trend of modern commercial printing. Smaller runs, aligned with special target groups, additionally have to meet high quality demands. Thus, besides short makeready times, printing houses require higher quality standards for colour and cut-off register. Baumann Druck in Kulmbach, which produces advertising inserts, brochures, catalogues and magazines, faced these demands and decided to invest in ICCd. It has been installed on both LITHOMAN presslines and is running since beginning of May 2015. The installation in Kulmbach is the first ICCd that has been installed on a LITHOMAN short grain press.

InlineCutoff Control dynamic is the fastest cut-off register control that is available at the market. This is enabled by an additional camera that measures and controls the web directly in front of the folding knife. The high dynamic of the folder drive systems can react to every measurement and can be re-adjusted for ensuring an accurate cut-off. According to the system configuration, the customer is able to save more than 50 percent of cut-off waste at reel changes or single blanket washing. Furthermore, a significantly smoother cut with fewer tolerances can be achieved at every production start and run. An eight-page OCTOMAN from 1999 was the beginning for a long-term partnership with manroland web systems. Since then, Bauman Druck had ordered a LITHOMAN III 40-page press in 2009 and another strongly efficient LITHOMAN 64-page press in 2011 and the association continues.
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ABB focusing on two key
areas at WAN-IFRA India Expo

At the WAN-IFRA India Expo 2015, staging from September 02-04 at Mumbai, ABB is setting its spotlight on two main areas— production management & workflow solutions and latest modular press retrofit solutions. The company’s production management & workflow solutions not only making managing and optimising the production process easier, but also compels complex production forms simpler and more economical.

ABB ’s M P S Cockpit, which allows production management across the whole newspaper production process at one or more print sites, will be a particular attraction to visitors at the expo, which might include Indian newspaper publishers with multiple sites.

The second area of showcase at the expo from ABB will be the company’s latest modular press retrofit solutions that can be tailored to almost any press type. These allow the life of a newspaper press to be extended in the most cost-effective way possible and ensure the long-term availability of spare parts. The modular solutions include drives, controls, control console and press management system replacements. ABB is one of the leading suppliers of automation solutions for the newspaper industry and the group operates in around 100 countries.
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FUJIFILM offers PRESSMAX
complete pressroom solutions

Keeping in mind the fact that all products are interlinked and can have a considerable influence to one another, FUJIFILM offers a complete range of offset supplies, not just plates and chemicals, looking at the whole process from pre-press to post-press. The company’s PRESSMAX range of pressroom solutions, which consists of Founts, Washes, Coatings, Spray Powders, Silicones, Glues and Auxiliaries, help take control of the entire printing process. These solutions reduce production cost and optimise productivity.

Pressroom chemicals are a minor factor in the total cost of printed product, but they can have a major influence on the final cost, in a negative but also in a positive way. FUJIFILM pressroom product range ensures a stable print process and the fastest machine speed, which is resulted from the optimum product mix. In the end, it is the cost per copy that counts! In order to gain optimised productivity, a key factor in today’s printing industry is to ensure highest possible productivity. Downtime has to be avoided as much as possible and PRESSMAX solutions ensure the optimum combination for trouble free printing across the complete process, up until the finishing of the printed product. The result is a trouble free process with minimal down-time.

The basis of the quality of printed product starts with the plate. If a problem occurs at this point, it is almost impossible to correct it further down the process. PRESSMAX solutions in an optimal combination ensure of getting a highquality print which answers all expectations. As FUJIFILM cares about both the printing and the finishing, its range of products supports printers’ demands for safe and ecological solutions. The company’s range in PRESSMAX includes non-VOC formulations up to safety label free products; and its solvent-free technologies are available to replace environmental-critical products. Finally, PRESSMAX solutions are not just to assure excellent print quality but also take care of reducing environmental footprints.
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IB intelligently adopts Pressline PRIMA-30
India’s premier intelligence agency Intel l igence Bureau (IB) has chosen Pressline PRIMA 30 to print its highly importance state documents. The agency wisely selected the press, which features with Auto Ink Systems and capable to print huge number of documents in a continuous feed of ink. The machine also features auto register and auto gluing which in turn avoid the requirements to pin the copies. Apart from IR dryer, the agency has procured stacker bundler for ease of storage. The folder is further attached with a sheeter for signatures required in sheet forms.

Pressline PRIMA 30 itself consists of an auto reel stand, two of 2-Hi towers positioned in a compact location and sits gracefully on a kota stone flooring. For Pressline India, the sole manufacturer of this versatile and indigenous press, this installation is indeed a milestone marking the company’s 25th Anniversary celebrated this year in a big way for being one of the widely acclaimed Indian web offset manufacturers. The company is now proud to have made its mark as a partner in ‘MAKE IN INDIA - MADE IN INDIA’ concept.
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WEISS-Druck adopts second
LITHOMAN 96 and e-retrofits GEOMAN

Progress, Innovation and Future – this slogan of WEISS-Druck seems to be the main reason for the trust in the groundbreaking technologies from manroland web systems since 1994. Well in both newspaper and commercial domains, WEISS-Druck has been evolving into one of the most modern printing companies in Germany, and still expanding. After the adoption of the world`s first 96-page LITHOMAN in Monschau in 2011, the company now comes up with a second 96-page press and additionally modernises the coldset production. Founder Michael Weiss of WEISS-Druck articulates, “We are high flyers”, as they want to offer the whole range of printing technology to their customers to achieve the best possible results; so is the reason behind the current investments and service enhancements. The new LITHOMAN 96-page press will be installed and starts its production in the middle of 2016. The press enables the company to react faster, more economically and more flexibly to the requirements of their customers.

Further, WEISS-Druck has placed order for electronic-retrofit of its GEOMAN Press in Monschau. The implementation shall be completed by September 2015. The retrofit replaces the obsolete Interbus Loop components for web break detection. Printing units and folder will be equipped with new sensors that help to continue the monitoring of each web individually and reliably. Additionally, there will be a retrofit of the entire press network, which in turn will make the system up-to-date, can be diagnosed.
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ABB @World Publishing Expo 2015 in Hamburg
ABB is convinced that printed newspapers will remain the cash cow of the news publishing industry in future and this will be focused at the World Publishing Expo (WPE) 2015 (October 5-7) in Hamburg, shedding spotlight on two most import success criteria for newspaper production companies: i) Keeping the presses running reliably; ii) Increasing efficiency by boosting the degree of automation. The company’s modular press control and drives retrofit solutions for newspaper presses from all leading manufacturers will be presented at the expo. Spare parts strategy, which guarantees availability of spare parts for at least 10 years after installation, will also be another major highlight from ABB at the WPE 2015.
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INMA releases report on media smartphone apps
A report by INMA (International News Media Association) titled ‘Smart phone App Lessons for Media Companies’ throws light on trials, tribulations and aspirations of media companies trying to make smartphone apps working for its most loyal readers. The report offers 19 vignettes of media companies in Asia, Europe, Latin America, North America, and the South Pacific aiming to sync smartphone app plans to their local digital ecosystems. Over and over across the vignettes, media companies reported: Why the focus on smartphone apps over mobile web; The work-in-progress thought process on which apps to develop; A potpourri of 23 apps being developed; Chaotic ups and down in strategy and reasons for prioritisation.
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Punjab Kesari Group donates
for Nepal earthquake victims

Yet another applause to Punjab Kesari Group (Jalandhar) is for its philanthropic donation to the Prime Minister’s Relief Fund (Nepal) for the people in the Himalayan kingdom who have been devastated by the severe earthquake that claimed more than 9,000 lives and injured above 23,000 in April this year. The appeal is being published in every single copy of the group’s newspapers; as a result, donations keep pouring in. The group has recently handed over the first installment of the Present at the momentous occasion were Vijay Kumar, CMD & editor-in-chief, Punjab Kesari Group; Amit Chopra, joint managing director; Avinav Chopra, Amiya Chopra, Aroosh Chopra, Abhijay Chopra, directors of the group; alongside Rajya Sabha MP Avinash Rai Khanna. The group has always been in the forefront of helping victims of natural calamities as well as terrorist attacks.
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Brazilian printer adopts first
manroland FormerLine in America

For the first time, manroland FormerLine is in spotlight for touring across the globe. Its recent delivery to Brazilian publisher FTD has marked the first installation of the variable folding system in America. Making education accessible for everybody—this demand from customers has driven FTD in São Paulo to go for FormerLine, which helps to guide the educational books to the favoured webs and formats at inline and online operation. Subsequently, the book blocks get glued. WorkflowBridge automatically adjusts the folding component for every job and MasterQ software from manroland web systems enables a logistically perfect job handling.

Reginaldo Soares Damasceno, managing director-production, FTD is a man convinced by EUROMAN since 2012 and he expects the same from FormerLine. “We wanted to develop our industrial inkjet book production; so we were looking for a highly automated and integrated solution that offers an efficient production of small runs. For small runs we need short makeready times,” he said adding that FTD can achieve this due to optimal production planning with MasterQ. For the future, FTD can produce glued book blocks with highest quality in a digital way and they can pass them on to the existing binding equipment without any problems. By the end of 2015, FormerLine will integrate into a book printing workflow with an HP T410 machine and a Lift-Collator from RIMA. In doing so, FTD can further use the production advantages of the FormerLine in a comprehensive way.
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NPES reaccredited by the
American National Standards Institute

NPES has earned reaccreditation as a standards development organisation by the American National Standards Institute (ANSI) after an audit of the association's standards administration operations by ANSI. NPES administers the work of the Committee for Graphic Arts Technologies Standards (CGATS) and B65 committees, and also serves as secretariat for the US Technical Advisory Group to the International Organisation for Standardisation's Technical Committee 130 on Graphic Technology (USTAG to TC130).

CGATS, which received ANSI accreditation in 1989, manages the entire scope of technical work for printing, publishing and converting technologies represented in one national standardisation and coordination effort, while respecting the established activities of existing accredited standards committees and industry standards developers. The scope of CGATS standards relates to pallet loading of printed materials, metrology, terminology, plates, process control, digital data exchange, colour data definition, design workflow for packaging, and ink and colour characterisation for packaging.

The B65 Committee, ANSI accredited in 1983, is responsible for developing safety standards relating to printing presses and press systems, binding/finishing equipment and systems, bindery cutting machines, platen presses and ink making equipment. These standards address design, arrangements, designation, and colour scheme of controls and signaling devices, guarding and interlocking of guards, mechanical safety devices, symbology, and safe practices as they apply to printing equipment.

The USTAG to TC130 consists of industry experts who provide ANSI with guidance on the development of the US position on International Standards relating to all areas of the graphic arts including, but not limited to technologies such as ink, process control, plates, blankets, digital data exchange, environmental impact of printed products, management of security printing, printing certification requirements, safety and colour management.
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ContiTech expands product portfolio
ContiTech has magnified its product portfolio following the acquisition German sleeve and roller manufacturer TEGU Walzen und Sleeves GmbH based in Waltershausen. “With this strategic step, we are continuing to expand our product portfolio for print shops while simultaneously completing our existing product range in the growing market for flexographic printing plates. This will enable us to respond even more effectively to customer requirements in the future,” announces Dr Peter Scholtissek, head of Elastomer Coatings business unit. He further explains that all 23 employees of the company will be retained and thus become part of the successful ContiTech location in Waltershausen. TEGU Walzen boasts more than 80 years of experience in the industrial processing of elastomer materials–particularly sleeves, which have been produced since 1994 and using across the industry in flexographic printing for continuous printing and packaging as well. The company also manufactures products for industrial applications. As a leading manufacturer and supplier of offset and digital printing blankets, ContiTech has been active with CONTI Laserline flexographic printing plates since 2012.

“ContiTech and TEGU have been working together successfully for two years already. In the future, we want to work together to continue developing this line of business and to drive it forward to international level. We are pleased that in Olaf Schaller, we have on board the former general manager and sales manager as well as experts and specialists,” mentions Stefan Füllgraf, responsible for flexographic printing plates at ContiTech.
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GOSS International sold to
American Industrial Partners (AIP)

Shanghai Electric Corporation (SEC), the parent company of GOSS International, has entered into a definitive agreement to sell GOSS International and its subsidiaries to American Industrial Partners (AIP). The agreement forms part of a broader strategy to further strengthen GOSS’ position as the world’s leading web-offset printing press supplier. The AIP transaction is subject to successfully achieving appropriate regulatory approvals and meeting certain closing conditions. It is expected to close within the next 60 to 90 days. “As a leading supplier of commercial web, newspaper and packaging offset printing presses, GOSS is wholly committed to its valued, worldwide customer base and to the sale and support of its broad range of the industry’s most innovative products,” said Rick Nichols, CEO, GOSS International. He continued, “GOSS is looking forward to the next phase of its journey under new ownership. AIP is a like-minded, forwardthinking organisation that will continue to support our culture of innovation and customer collaboration.”

With over a billion dollars of equity capital under management currently, AIP is an operationallyoriented private equity firm with an unparalleled track record of successful investments in North American based industrial businesses that serve the global markets. The printing industry is not new to AIP as the company has previously owned Day International and Mark Andy, and Presstek is currently a part of its portfolio of companies. Nichols concluded, “We look forward to building a business for the future with our new owner.”
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Another PECOM-upgrade for Thairath Daily
One of the most comprehensive service upgrades for the printing industry worldwide, Vacharaphol in Bangkok has again placed order for another major PECOM-upgrade for the production of its popular newspaper Thairath Daily. The contract has been signed recently and the installation will be finished in December 2015. The six GEOMAN presslines that Thairath daily adopted in 1995 have been upgraded between 2008 and 2010. Now, the dimension of the presslines is impressing as Thailand’s biggest daily newspaper is printed on 24 printing towers, with 36 reel splicers and 6 folders.

The comprehensive upgrade consists of different packages for the PECOM control system, including a modern operating surface and control desk computers, touch screens and consoles, the PECOM Press Manager Server (PPM) including a Hot-Stand-By-Backup-Server, which, in case of errors, immediately takes over from PPM, and Press Monitor 2. The proof system from manroland web systems provides content-binding proofs directly to the control desk of the GEOMAN. This enables an efficient production and highest printing quality and significantly reduces waste rates.

“We are very proud of the trust of Vacharaphol in manroland web systems again and are definitely going to make our highest efforts to fulfill the expectations of our customer,” remarks Gebhard Sutter, service project manager, manroland web systems. Thairath Daily is one of the largest circulated newspapers in Thailand with recorded circulation of one million copies.
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New WAN-IFRA report on print
standardisation and generic newspaper ICC profile

All over the world, print standardisation based on agreed international norms like ISO 12647-3 has been a great success for newspaper printing. In conjunction with this development of ‘full colour printing’ based on process colours (CMYK) replacing the old spot colour concept in newspaper production the first ISO newspaper print standard was released in 1998 and improved over time. Newspaper printers embraced the uniform international standard quickly as a matter of course since they were used to standardized and straight forward production since ever.

WAN-IFRA’s generic newspaper ICC print profile ‘ISOnewspaper26v4. icc’ meanwhile is part of hundreds of newspaper print specifications all over. The international norms make printing and print buying easier and lower the costs for printers and their customers by avoiding confusion and misunderstandings. In January this year, the WAN-IFRA World Printers Forum Board decided to intensify working in the area of print standardization in cooperation with newspaper printers worldwide. A new version of the newspaper ICC colour profile was developed and tested by the Swedish Graphic Companies’ Federation in cooperation with WAN-IFRA. This new version adapts the modifications of ISO 12647-3:2013 especially with regard to reduced total ink coverage. The name of the new profile is the newspawspaper26v5.icc”
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Tenth GOSS Sunday now
in production at Groupe Maury

Groupe Maury Imprimeur at Manchecourt, France has adopted GOSS Sunday 3000 4 units + 4 units duplex web offset press, which is the tenth installation of the press till date. Installation of the press was carried out by GOSS International engineers and a host of local contractors. The highly versatile GOSS PFF-3 and PCF-3 folders and Rima rotary trimmers enable Groupe Maury Imprimeur to print products that differentiate their customers and attract maximum attention. “GOSS Sunday offers high speeds and, using the PFF-3 and PCF-3 folders, has the capability to fold paper to produce up to 60 different products, making it possible for us to offer a very wide portfolio to our customers,” says Jean- Paul Maury, CEO and owner, Groupe Maury Imprimeur. He adds, “We are very familiar with the high performance of Gos Sunday presses, and we also benefit from the compatibility the new machine has with our other presses.” With a top speed of 90,000 impressions per hour, Maury’s latest Sunday 3000 press has a web width of 1830 mm.

Maury’s Manchecourt site prints weekly and monthly promotional circulars as well as catalogs and directories for leading French supermarkets, building supplies chains and other national retailers.
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Kodak and Guiton Group form
KP Services to print Jersey Evening Post

One of the landmark collaborations between a press manufacturer and a newspaper publisher, Kodak and Guiton Group respectively have tied up to form KP Services (Jersey) Limited. Guiton Group owns Jersey Evening Post, which will now be printed on KODAK PROSPER presses. It is estimated that KP Services will print approximately 35,000 newspapers in total each day (made up of the combined circulations required for each separate publication) as well as majority of the UK’s national newspapers (11 titles in total) for distribution in Jersey and Guernsey.

At KP Services (Jersey) Limited, Kodak will install two KODAK PROSPER 6000P Presses and four of the newly-launched Hunkeler Combi-Solution Newspaper finishing lines. These KODAK presses are powered by an advanced Intelligent Print System (IPS) that continuously monitors, evaluates and adjusts operations to ensure exceptional quality output. With the improved IPS, the presses can monitor and instantly correct colour registration, delivering enhanced registration performance. KODAK PROSPER 6000P Press, which runs at 1000 ft/min on standard newsprint paper delivering close to 3000 newspapers every hour (assuming 48-page tabloid), is ideal for low volume newspaper titles; book printing as well.

And the innovative concept underlying Hunkeler‘s latest newspaper finishing line allows for fully-automated changeover between tabloid and broadsheet formats as well as the automated collation of multiple sections. Every newspaper going through the folding and collating sub-system can have a different number of pages with a maximum page count of 140 tabloid pages per newspaper. “In today’s printing environment, businesses need to invest in technologies that complement long-established production methods, yet also enable them to drive newspaper printing into the future,” said Jack Knadjian, MD, KP Services (Jersey) Limited. Kodak has pioneered inkjet printing for newspapers and is ready to show the world the next generation of inkjet presses with the speed and quality provided by KODAK Stream Inkjet Technology.

“After 125 years of consistently printing our own titles, it is fair to say that any third-party solution needed to be technologically superior for us to consider moving from self-sufficiency to this type of partnership,” said Paul Carter, MD, Guiton Publishing and Jersey Evening Post. The new service will bring a number of benefits to Guernsey and Jersey and, in particular, will overcome the challenges of reliable delivery by avoiding the frequent weather delays associated with flying newspapers into islands on the day of publication. KP Services (Jersey) Limited will open for business in 2016.
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