Special Report
Least threat to printed
newspapers predicted during
PRINTPACK INDIA 2015


Sooner or later, the printed newspapers we grab every day, without which many find their early morning tea incomplete, seem to be disappearing forever as the current onslaught of online technologies is gradually swallowing up the common man. However, living on the safe side right away from such threat looming large in the west is the Indian newspaper industry, which has its own model of survival that can last for the next two decades or so. This statement was assented by a host of web offset industry stalwarts who talked briefly to All About Newspapers during the recent PRINTPA CK INDIA 2015.

Amid the crowd of 85,000 visitors attending the vast arrays of machines and technologies shown by 411 exhibitors from different clusters of printing and packaging industries at the PRINTPA CK INDIA 2015 was a select group of leading web offset manufacturers and allied companies, namely, manroland India, Manugraph, Pressline India, Prakash Web Offset, Naph Graphics, J Mahabeer, Perfect Rotary, Bottcher, QuadTech, FUJIFILM India, DIC India, etc who assured extended survival of the Indian newspaper industry.

According to them, newspaper circulations in the country keep increasing and there is still room for growth in near future, unlike the constant declines witnessing in the West. The moguls presented not only their products and solutions but also persuasive ideas and provocative thoughts during the five-day PRINTPACK INDIA 2015.

Web offset machine updates


Apart from their extensively acclaimed high-speed web offset machines, manroland India resiliently promoted their range of other products and services under three segments during the expo. First being the services to their web presses that include installation, commissioning, retrofit, upgrade, shifting, press audit and others, which form core strength of the company in India. Secondly, newspaper consumables, which they have been introducing to their customers viz. low cost blankets, etc and the third one is digital solution or digital post-press finishing, indeed a new move of manroland India.

“Our foray into digital printing or digital post-press solution means that we have the capability to integrate any inkjet printer into folding and perfect binding process. Everything will be in-line, perfectly designed for on-demand book printing,” asserted Pankaj Bhasin, managing director, manroland India Pvt Ltd. He further asserted that they have been in close association with leading inkjet printer manufacturers, such as Kodak, Canon Oce, HP, among others.

Since manroland is known for its innovations globally, the integration of digital press on their existing web offset machines will give birth to ‘hybrid presses’, capable to handle variable data printing. “It can even print lottery tickets on newspapers for different individual readers,” Pankaj mentioned as one example of the advantages.

On the future of printed newspapers, Pankaj cited India as one of the few countries where newspaper circulation is going up. “So, there is always a unanimity that this area will continue to grow in the next couple of decades,” said Pankaj. He added that big newspaper houses are now branching out to small towns across the country, expanding regional readership. Pankaj estimated that the growth in circulation of newspapers will be in the rate of three percent in the metros and seven percent in rural pockets.


Boosting up the spirit of the Indian newspaper industry, Manugraph rightfully presented its newly unpacked Ecoline, which is engineered for 25,000 cph. About the significant features of the press, PK Bhalla, general manager, Manugraph India Limited said, “Ecoline is designed for the Indian newspaper market. This is a very compact press suitable for small to midlevel newspapers having circulations of up to 80,000 copies.” Since big newspaper houses are now considering to move to Tier II or III cities for strategic presence in regional domains, PK Bhalla expects demand for such machine (Ecoline) will be accelerated. “We are now planning to demonstrate this press to some leading newspaper houses post expo,” he said.

“Now-a-days, it’s true that online media is a big challenge to printed newspapers. But in case of big-population countries like India and China, printed newspapers still have a road ahead for covering the unexplored rural demography and geography where online media penetration is little,” explained PK Bhalla. “I’m confident that there is room for survival for the printed newspapers in India in the years to come,” he assured.


Mahabeer & Company, a well-known indigenous manufacturer of web offset machines, marked its presence in the expo with a focus on its widely acclaimed 4 Color Satellite over 4 colour Satellite Tower printing unit with the printing speed of 36,000. “This machine has been installed at Gujarat Guardian (Surat) and Punjab Kesari (Delhi) and our presence in the expo is to propagate the values and competencies of the press,” asserted T Chatterjee, general manager, J Mahabeer & Company Pvt Ltd. He added, “We are delighted to find a good traffic of visitors coming from different parts of the country.” This press with hairline registration offers unparalleled printing quality, reduced wastage, resulting in substantially reduced manpower needs with the use of ‘Set and Forget Technology.’

In addition to its range of versatile weboffset machines, J Mahabeer & Company presented its services, particularly after-sale servicing, and others including retrofitting, technology upgrades, etc. “In the current Indian scenario, after-sale service is the most important one. This is a continuous process and we are not the ones who say goodbye to customers after selling them the machines,” said T Chatterjee. He saw the growth in the Indian newspaper industry, despite all speculation about the beginning of the end of the printed newspapers. “Yes, in Europe, volume of print media has been drastically reduced. But we are still away from such scenario. Circulations are growing up in small towns where big newspaper houses are now zeroing in on,” remarked T Chatterjee adding, “I personally feel that printed newspapers are safe in India for the next 10-15 years.”


What it stood out attractively at the stand of Pressline India was its Silverline press designed with a reduced width for added advantages. Describing the salient features of the state-of-the-art web offset machine, Amit K Sharma, manager marketing, Pressline India Private Limited stated that visitors glued to the added advantages of the newly introduced Silverline. “Newspaper houses now can save huge using this reduced width press. It could be in terms of the cost of blankets, inks, plates and water consumption,” he emphasised. Most of all, this new advancement of the machine will increase production speed.

Newly launched Silverline impressed visitors with many other added advantages. In this respect, Amit further pointed out, “Online digital numbering, gluing, auto splicer are some of the major features of this machine. To integrate these added advancements, we have tied up with a third parties,” he mentioned. Also showcased by Pressline India, giving a new fervour to the newspaper industry, was the automatic plate bender, which is tested, proven product and first-of-its-kind in the Indian market. Overall development and eagerness from trade visitors provoked Amit to say there is still provision of growth in the printed newspaper market in India. Among the big launches during PRINTPACK INDIA 2015 was the introduction of Naph Demy Crown web offset press from Naph Graphics Pvt Ltd. The machine is engineered for dual purposes in different ways. First, it can be used for both newspaper and book printing houses. Pointing to the machine standing in a mammoth size at the company’s stand, Mohit Bansal, assistant directormarketing, Naph Graphics explained, “Naph Demy Crown is kind of a single machine that can get dual outputs —16 page signatures of size 8.75 x 11 inch and 12 page signatures of size 7.5x10 inch.” At present, textbook printers need two different presses to print very two popular textbook sizes (mentioned above), but now the Naph Demy Crown as one single printing unit/ tower of 578 mm cut-off can churn both the formats from one source.


Media Group with all its four publications participated in Printpack India 2015
Perfect Rotary’s introduction of WEBKING Perfectline at the expo imparted some fresh prospects to the newspaper industry. Referring the company’s big launch of the new web offset press, RD Gupta, remarked some extra or added features attributed in the machine, “This four-high press is based on staggered blanket cylinders (S-Wrap) concept wherein the distance between the two printing units has been minimised to ensure accurate colour registration with minimal wastage.” He further specified other unique features, “It is capable to print at the maximum speed of 35,000 cph in different cut-offs like 508, 546 and 578 mm.”

All buzz around WEBKING Perfectline at Perfect Rotary’s stand was for the versatilities of the machine. The machine is engineered in a modular type unit construction using side frames. “This machine is featured with stainless steel plate and blanket cylinders, which are however optional,” detailed Gupta adding that WEBKING Perfectline is equipped with register and circumferential movement for perfect colour registration. Among the other web offset machine manufacturers showcasing their range of elegant presses in the expo were Ronald Web Offset, The Printers House (TPH), NBG Printographic, GOSS International, etc.

Consumables and allied solutions Adding windfall values to the showcase of a line of web offset printers during PRINTPACK INDIA 2015 were a host of manufacturers of consumables and software solutions, who correspondingly showcased a significant range of technologies and products to boost quality in newspaper productions. FUJIFILM India showcased its total pressroom solution and plates. Engineered in a perfect manner to optimise print process to a new standard and add value to any pressroom environment, the company demonstrated the whole gamut of its products in an inspiring approach during the expo. Kamlesh Mani Tripathi, national manager - technical support consumables, Graphics Art Division, FUJIFILM India Private Limited remarked a special point about all products the company presented, “A unique or common attribute of FUJIFILM products, unlike other conventional ones, is the eco-friendliness.” Manufacturer of a range of inks for newspaper and packaging industries, DIC highlighted its expertise during the expo. DIC News Inks are categorised for machines of two different configurations, such as 75,000-80,000 cph (high) and 45,000 cph (normal). “We have carefully engineered the inks considering all critical aspects of newspaper printing,” said Partho Mukherjee of DIC India Limited. He added that the inks are superior in printability and excellent performance on a wide range of newsprints. In fact, DIC News Inks cater excellent and accurate results for the users of colour optimisation software, achieving all round benefits, be it technical or cost effectiveness.

Colour control—this is what QuadTe c h loudly conveyed to the newspaper industry dur ing PRINTPACK INDIA 2015. “Standardisation in colour is still a cut-off activity in the Indian printing (including newspaper) industry. For example, when you print a McDonald’s ad in the newspaper, it is exceedingly important to maintain density/similarity between the ‘yellow’ in original and printed version or yellows from one copy to another,” explained Sanat Gandhi, manager of sales & service, QuadTech. He added, “This is how we come up with the science of colour maintenance and we look forward to serving our customers with this approach.” Also presented from QuadTech at the expo consisted of register control, cut-off control, to mention a few.

Two separate stands of Memory in the expo, one for machines and other for consumables, attracted the company’s existing customers as well as prospects. Appreciating the expo, Bal Krishan, managing director, Memory Repro Systems Pvt Ltd said, “Well, first of all I would like to say that it was a wonderful show organised by IPAMA. The number of visitors visited were of serious nature and we never expected such a good business.”

“This time we had two stalls measuring 180 square meters. This helped us a lot in attending the visitors. People were looking for branded quality products with service but were little concerned about the price tag. We had on display our high end version of traveling oven consisting of baking solution coater, baking in the chamber, wash gum and dry and stacker. It was a big hit on our stand,” he added.

Their PLC controlled multi-purpose coater with long conveyor was in big demand as one can make boxes, back to back pasting and many other products. “We introduced our new plate cleaning machine for UV printing plates, which requires oscillating brushes. The new product this time was flexo plate cleaning machine. We had on display oil based thermal laminating and semi auto case making machines and related machines with PLC control including casing-in,” he added further. Apart from the above they showcased their video plate punch and bender for sheet fed machines. For the first time they displayed their blanket cleaning process and colour registration system for web offset machines at the expo. Bal Krishan was excited to the fact that they received 900 enquiries with an order booking for next two months production.”

Among other product launches, Newstech unpacked its NTPJ-100 Paper Jogger Table, which is equipped with silent vibrator technology and it cost-effectively controls paper alignment faster than any conventional machines. Also introduced at the company’s stand was fully automatic NTCS Cross Strapping Machine designed for newspapers and other applications including magazines, circulars, mail orders, etc. Megtech Systems India did highlight their flagship Flying Splicer (AR 35-1) aiming at newspaper and book printing segments. On the other side, Rado Packaging presented its line of high-performance powder extractor systems, fully automated punch & bending machines, registrar pin bar and others.

A new concept of newspaper inserter was introduced by Technicon India, which is already very active in mailroom solutions, specially designed for small to mid print runs. On the other side, Muller Martini also presented technical knowhow of its flagship mailroom system. Other eminent exhibitors showcasing a rage of consumables and other related products for the newspaper printing market included Kodak, JN Arora, Huber Group/Micro Inks, Q. I. Press Controls, etc.

PRINTPACK INDIA 2015 was an eye opener for the country’s newspaper printing industry, which is now in dilemma between present and future life of printed newspapers. Industry leaders from both sides, newspaper houses and machine/material/software manufactures during the expo, authenticated the fact that the era of printed newspapers in the country is sustainable to a greater extent. And substantial orders received by majority of the exhibitors were reported which definitely conveys the positive trends prevailing in Indian print industry.

PRAKASH Web Offset makes things easier, innovative and affordable


Prakash Web Offset was yet another presenter of a new milestone of innovations during the expo. Two premium products shown at the company’s massive stand were the heavy duty three-cylinder PRAKASH Sonic Folder (36,000 speed) and SG50 splicer, first-of-its-kind product introduced in the Indian web offset printing market. Capable to operate 50,000 cph and compatible with all brands of web offset machines, SG50 is designed with two arms turret with highly reliable electric brakes and it does not require any hoist or cart when it comes to lifting new roll from the floor. Overjoyed to large visitors’ response to the company’s products on display, Saurabh Gupta, director, Prakash Web Offset Pvt Ltd eulogised PRINTPACK INDIA for being a strategic platform to present new development and get to see other development in the industry.

Another big attraction from Prakash Web Offset at the expo was the company’s spare parts portal (www.prakashoffsetspares.com), which Saurabh mentioned as one of their noble initiatives to meet the sheer requirements of customers. “We notice the fact that ‘spares’ is one of the areas where machine manufacturers and OEMs don’t pay the attention that it deserves. Customers often suffer because of delays. So, we have taken all our inventories online and everything is transparent,” he described. Referring to further initiatives, Saurabh mentioned about revamping their online activities on website, “Apart from mere interactions via e-mails, we are now looking at designing our website in a form of an interactive platform using advanced interactive tools, such as real-time chat, etc.”


‘Together We Grow’


First-of-its-kind seminar and symposium on web offset printing ever organised during PRINTPACK INDIA, IPAMA in collaboration with Vibes Academy conducted ‘Together We Grow’ on the third day of the five-day expo. Receiving a stimulating response from the attendees, the series of presentations from the industry experts covered all technical, management and business aspects of web offset printing in India. Moderated by MK Nandakumar, founder, Vibes Academy, speakers in different sessions of the event emphasised on the importance of quality, research, innovation, self-reliance and service excellence at a crucial juncture in the industry.

Among the galaxy of speakers, VS Raja of Hindustan Times stressed on the roles played by vendors in boosting success of both manufacturers and printers. He shared management techniques in selection, integration, training and development of vendors. Pradeep Uni of Amar Ujala spoke about what end users (newspapers) in India expect from machine manufacturers. In his discourse, he related to defect-free products, automation, performance assurance, etc. In the similar tone, Deepankar Bhattacharya of The Times of India narrated the ways to manage between conventional and proven management techniques to derive more values from resources.

Steve Metcalf of Air Motion Systems Inc addressed about the aspects of UV-LED technology. He urged the industry leader to go for the technology producing no heat, no pollution, less lead time and longer life. In another session, Vijay Pandya of Q.I. Press Controls India spoke about the importance of sustained post-sale relationship between manufactures and printers for a mutual growth.

The concluding part of the seminar and symposium was a panel discussion in which Sunil Mehta of Mitsubishi India, Lal Jayawardena of Wijaya Publications (Colombo), VS Raja of Hindustan Times and KR Chandrahas of Pressline India reflected on the confidence which Indian manufacturers must build up to tackle up the challenges emerged out of the positive nods of overseas manufacturers to the calls for ‘Make in India’ projects.


Vita range of products & rubber
roller from Boettcher



Impressed with all new and innovative products putting up on display, buzzing crowd around the stand of Boettcher Systems at the PRINTPACK INDIA 2015 drew their intense attention to the company’s Vita range of products for packaging printing, which were remarkably introduced during the expo. “In today’s competitive market, it’s quite important to make end products distinctive and set apart from competitors.

Keeping this in mind, our Vita products are introduced for high-quality packaging printing,” remarked Prabhat Kumar, product & marketing manager, Boettcher (India) Pvt Ltd. Newly launched Vita range of products are engineered cost effectively and designed for manufacturers striving for optimised cost of production at local or regional levels, but in full control over brand integrity and global quality standards. These new products meet the test criteria of machine manufacturers and approved by ISEGA, an independent testing and certification institute in Germany with the capacity for analytical works in packaging materials, pulps, papers, boards, colours, additives and others.

Also presented at the stand of Boettcher Systems during the expo were the company’s press roller technologies, Flex sleeves & other printing chemicals. The newspaper industry across the world trusts the company’s advanced rubber compounds known for producing superior prints and capable to run longer without frequent roller adjustments. “We have been closely associated with a number of leading newspapers like The Times of India, Hindustan Times, Dainik Bhaskar and many at regional arenas, such as Dinakaran, Anand Bazar Patrika and Dinamalar, supplying them rubber rollers including chemical, etc,” mentioned Prabhat.

Dirk Odenbrett, director, Boettcher, present during the exhibition, enthused with the response and was personally sharing about new development in Rubber technology and India Roller Production Plant benefit with visitors. Also spotted at the stand of Boettcher during the expo was VS Narayanan, general managertechnical, Dinamalar ordering rubber rollers.

“The newly ordered Boettcher rubber roller will be featured in our Manugraph web press,” Narayanan said. He further mentioned that innovations as well as newspaper circulations in the country are now increasing. On the current debate on the fate of printed newspapers, VS Narayanan opined that there is still demand for physical dailies at provincial arenas in India and it will be both innovations in printing and strong editorial contents that would give newspapers further survival.

Along with the newspaper customers, a lot of enthusiasm was seen in packaging customers about the new development (Vita range) at the Boettcher stand. Some of the prominent players of the packaging industry from all over India, like Manipal Group, TCPL, Parksons Packaging, Temple Packaging, HBD Packaging, etc dropped in at the company’s stand.

With regional branch offices in major Indian cities, Boettcher has its marketing office in Gurgaon and warehouse in Faridabad. The company has constantly been spiralling activities and new products ever since its India presence in 2005.


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